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TURBOCHARGER APPLICATION GUIDE Trademarks BorgWarner ® is a registered trademark of BorgWarner, Inc. Cummins ® is registered trademark of Cummins Engine Company, Inc. Garrett is a registered trademark for Garrett Motion Inc. Holset Turbochargers ® is a registered trademark of Cummins Turbo Technologies. IHI ® is a registered trademark of IHI Corporation. ™ Additional trademark information located on page 39. AUDI..........................................................................................................................................................4 BMW..........................................................................................................................................................6 BUICK.....................................................................................................................................................10 CADILLAC..............................................................................................................................................11 CHEVROLET/GMC...........................................................................................................................12 DODGE/RAM.....................................................................................................................................14 FERRARI................................................................................................................................................16 FIAT...........................................................................................................................................................17 FORD.......................................................................................................................................................18 HYUNDAI..............................................................................................................................................21 JEEP........................................................................................................................................................22 KIA............................................................................................................................................................23 LAND ROVER.....................................................................................................................................24 LINCOLN..............................................................................................................................................25 MERCEDES..........................................................................................................................................26 MINI.........................................................................................................................................................28 NISSAN.................................................................................................................................................29 PORSCHE............................................................................................................................................30 SPRINTER.............................................................................................................................................31 SUBARU...............................................................................................................................................32 VOLKSWAGEN.................................................................................................................................33 PERFORMANCE INTERCOOLERS..............................................................................................36 PERFORMANCE TURBOCHARGERS......................................................................................37 TECH TIPS..............................................................................................................................................38 AlliantPower.com 2 Information for reference only WARNING: Cancer and Reproductive Harm - www.P65Warnings.ca.gov WARNING: Cancer and Reproductive Harm - www.P65Warnings.ca.gov ™ TABLE OF CONTENTSAlliant Power is a master distributor for the United States, Canada and Mexico for BorgWarner, Garrett, IHI and Holset. Proudly offering full line coverage of OEM turbochargers and components. 3 AlliantPower.com Information for reference only WARNING: Cancer and Reproductive Harm - www.P65Warnings.ca.gov ™ TABLE OF CONTENTSModelYearEngineAlliant Power item numberManufacturer A3 2006-20082.0T BPYBWT31318 BorgWarner 2010-20132.0L TDIBWT31330 A3 FWD & Quattro2009-2013 2.0T TSI Gas CCTA Non-California emissions BWT31331 IHI1220IHI A4 FWD or Quattro1996-20051.8T 20VBWT31300 BorgWarner A42005-20092.0L T BWTBWT31319 Turbocharger BWT31318 AlliantPower.com 4 Information for reference only WARNING: Cancer and Reproductive Harm - www.P65Warnings.ca.gov WARNING: Cancer and Reproductive Harm - www.P65Warnings.ca.gov ™ AUDI ®Model Year EngineAlliant Power item numberManufacturer A42010-20122.0T Non-hybrid BWT31332BorgWarner IHI584IHI A52010-20122.0T BWT31332BorgWarner IHI584IHI A6 1999-20022.7L V6 AJK/ARE/BES Left/driver side: BWT31294 BorgWarner Right/passenger side: BWT31295 2002-20052.7L BES Automatic transmission: Left/driver side: BWT31309 Automatic transmission: Right/passenger side: BWT31310 Manual transmission: Left/driver side: BWT31294 Manual transmission: Right/passenger side: BWT31295 2014-20173.0L TDIGAR442 Garrett A72014-20173.0L TDIGAR442 All-road2001-20052.7L AJK/ARE/BES 180 HP Automatic transmission: Left/driver side: BWT31309 BorgWarner Automatic transmission: Right/passenger side: BWT31310 Manual transmission: Left/driver side: BWT31294 Manual transmission: Right/passenger side: BWT31295 S42000-20022.7L V6 AGB/AZB/APB Manual transmission: Left/driver side: BWT31294 Manual transmission: Right/passenger side: BWT31295 TT 2000-2002 1.8T 5V 225 HP w/o stability control BWT31395 2000-20021.8T 5V w/ stability controlBWT31396 2000-20061.8T 5V 180 HPBWT31306 2003-20061.8T 5V 225 HPBWT31397 2008-20092.0T Front wheel driveBWT31318 2009-2010 2.0T TSI Gas CCTA Non-California emissions BWT31331 IHI1220IHI TT S2009-20152.0TBWT31408 BorgWarnerTT RS 2012-01/06/20122.5T 5cyl 354 HPBWT31190 01/09/2012-20132.5T 5cyl 340 HPBWT31190 Q5 2011-2016 2.0L TFSI (Non-hybrid) longitudinal BWT31332 IHI584IHI 2014-20163.0L TDIGAR442 Garrett Q7 2009-20123.0L TDIGAR482 2013-20153.0L TDIGAR442 5 AlliantPower.com Information for reference only WARNING: Cancer and Reproductive Harm - www.P65Warnings.ca.gov ™ AUDIModelYearEngineAlliant Power item numberManufacturer 135i 2008-20103.0L N54 Twin Turbo Cyl. 1-3: MTT00965 Mitsubishi Turbochargers Cyl. 4-6: MTT05323 2011-20133.0L N55BWT31188BorgWarner 1 Series M20113.0L N54 Twin Turbo Cyl. 1-3: MTT00965 Mitsubishi Turbochargers Cyl. 4-6: MTT05323 M235i, M235i xDrive2014-20163.0L N55BWT33032BorgWarner 320i, 320i xDrive2013-20142.0L N20MTT05686 Mitsubishi Turbochargers 320i xDrive2015-20162.0L N20MTT00001 Turbocharger BWT31188 AlliantPower.com 6 Information for reference only WARNING: Cancer and Reproductive Harm - www.P65Warnings.ca.gov WARNING: Cancer and Reproductive Harm - www.P65Warnings.ca.gov ™ BMW ®ModelYearEngineAlliant Power item numberManufacturer 335i, 335Xi2007-20103.0L N54 Twin Turbo Cyl. 1-3: MTT00965 Mitsubishi Turbochargers Cyl. 4-6: MTT05006 335d2008-20113.0L Diesel M57 Small/upper: BWT32462 BorgWarner Large/lower: BWT31746 High/low set: BWT30910 335i, 335Xi, ActiveHybrid 32011-20153.0L N55 BWT31188 335i GT xDrive2014-20163.0L N55BWT33032 335is2011-20133.0L N54 Twin Turbo Cyl. 1-3: MTT00965 Mitsubishi Turbochargers Cyl. 4-6: MTT05006 428i, 428i Gran Coupe, 428i xDrive, 428 xDrive Gran Coupe 2014-20162.0L N20MTT00001 435i, 435i xDrive20143.0L N55BWT31188 BorgWarner435i, 435i Gran Coupe, 435i xDrive, 435i xDrive Gran Coupe 2015-20163.0L N55BWT33032 528i, 528i xDrive2012-20132.0L N20MTT05686 Mitsubishi Turbochargers 528i, 528i xDrive2014-20162.0L N20MTT00001 535i, 535Xi20083.0L N54 Twin Turbo Cyl. 1-3: MTT00965 Cyl. 4-6: MTT05323 535i, 535i xDrive2011-20143.0L N55 BWT31186 BorgWarner 535i, 535i xDrive, 535i GT, 535i GT xDrive 2014-20163.0L N55BWT33032 535d, 535d xDrive2014-20183.0L Diesel N57GAR2296 Garrett 550i, 550i xDrive, 550i GT, 550i GT xDrive 2010-2013 early4.4L N63 Twin TurboLeft and right side: GAR440 1 550i2013 late-2017 4.4L N63 Twin TurboLeft and right side: GAR2151 1 5 Series ActiveHybrid 52012-20163.0L N55 HybridBWT31186 BorgWarner 640i, 640i Gran Coupe, 640i xDrive, 640i xDrive Gran Coupe 2012-20153.0L N55BWT31186 640i, 640i Gran Coupe, 640i xDrive, 640i xDrive Gran Coupe 2016-20193.0L N55BWT33032 ActiveHybrid 52014-20163.0L N55BWT33032 1 Same part number for left and right turbocharger 7 AlliantPower.com Information for reference only WARNING: Cancer and Reproductive Harm - www.P65Warnings.ca.gov ™ BMWModelYearEngineAlliant Power item numberManufacturer 650i, 650i xDrive2012 early4.4L N63 Twin TurboLeft and right side: GAR440 1 Garrett 650i, 650i Gran Coupe, 650i xDrive, 650i xDrive Gran Coupe 2013-20194.4L N63 Twin TurboLeft and right side: GAR2151 1 740i, 740Li2011-20123.0L N54 Twin Turbo Cyl. 1-3: MTT05727 Mitsubishi Turbochargers Cyl. 4-6: MTT05728 740i, 740Li, 740Li xDrive, ActiveHybrid 7 2013-20153.0L N55BWT31186BorgWarner 750Li, 750Li xDrive, 750Li ActiveHybrid 2009-20124.4L N63 Twin TurboLeft and right side: GAR440 1 Garrett 750Li, 750Li xDrive2013-20154.4L N63 Twin TurboLeft and right side: GAR2151 1 M220163.0L N55BWT33032BorgWarner M52013-20144.4L S63 Twin Turbo Left/driver side: GAR2135 Garrett Right/passenger side: GAR2136 M6, M6 Gran Coupe2012-20154.4L S63 Twin Turbo Left/driver side: GAR2135 Right/passenger side: GAR2136 X1 xDrive28i/sDrive28i (E84)2012-20152.0L N20MTT00001 Mitsubishi Turbochargers X1 xDrive28i (E84), xDrive35i (F25) 2013-20153.0L N55BWT31188 BorgWarner X3 xDrive35i (F25)2011-20153.0L N55BWT31187 X4 xDrive28i2014-20162.0L N20MTT00001 Mitsubishi Turbochargers X5 M (E70)2010-20134.4L S63 Twin Turbo Left/drivers side: GAR2129 Garrett Left/drivers side: GAR2129 Right/ passenger side: GAR461 Why proper lubrication is important. Turbochargers normally utilize full floating hydrodynamic bearings. This means that the bearing load is supported by float on a self-renewing film of lubricant. The surfaces of the rotor group (turbine wheel and shaft, bearings and bearing housing) are always separated by a thin lubricant film, which prevents any friction between surfaces. The clearance between the inner and outer bearings is very small, sometimes tenths of a micron. When the flow and/or oil composition is compromised due to dilution, incorrect oil weight, oil starvation, etc., the film layer between all surfaces becomes compromised and allows contact between the rotor group and bearings. This leads to excess clearances, bearing damage and eventually catastrophic failure. TURBO TECH TIP 1: 1 Same part number for left and right turbocharger AlliantPower.com 8 Information for reference only WARNING: Cancer and Reproductive Harm - www.P65Warnings.ca.gov WARNING: Cancer and Reproductive Harm - www.P65Warnings.ca.gov ™ BMWTurbocharger BWT31188 ModelYearEngineAlliant Power item numberManufacturer X5 xDrive35d (E70)2009-20133.0L Diesel M57 High-pressure: BWT32461 BorgWarner Low-pressure: BWT31745 X5 M (E70)2010-20134.4L S63 Twin Turbo Left/driver side: GAR2129 Garrett Right/passenger side: GAR461 X5 xDrive35i (E70 & F15) 2011-20153.0L N55BWT31185BorgWarner X5 xDrive50i (E70)2011-03/20124.4L N63 Twin TurboLeft and right side: GAR440 1 Garrett X5 xDrive50i (F15)2013-20164.4L N63 Twin Turbo TUELeft and right side: GAR2151 1 X5 sDrive35i, X5 xDrive35i2014-20183.0L N55BWT33032BorgWarner X6 xDrive35i (E71) 2009-20103.0L N54 Twin Turbo Cyl. 1-3: MTT05727 Mitsubishi Turbochargers Cyl. 4-6: MTT05728 2011-20143.0L N63BWT31185BorgWarner X6 xDrive50i, ActiveHybrid (E71 & E72) 2010-20144.4L N63 Twin TurboLeft and right side: GAR440 1 Garrett X6 xDrive50i (F16)2015 and later4.4L N63 Twin Turbo TUELeft and right side: GAR2151 1 X6 M (E71)2009-20144.4L S63 Twin Turbo Left/driver side: GAR2129 Right/passenger side: GAR461 Z4 sDrive28i 2011-20142.0L N20MTT05686 Mitsubishi Turbochargers 2015-20172.0L N20MTT00001 Z4 sDrive35i, sDrive35i2009-20163.0L N54 Twin Turbo Cyl. 1-3: MTT00965 Cyl. 4-6: MTT05323 1 Same part number for left and right turbocharger Engine Components Fuel System Components Repair Kits and more Fuel Treatments Electronics Exhaust Aftertreatment Alliant Power also offers 9 AlliantPower.com Information for reference only WARNING: Cancer and Reproductive Harm - www.P65Warnings.ca.gov ™ BMWNext >